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XX921.T.035.36A - P-20 Tool Steel TIG Rod 0.035" - 10lb Tube

Packaging: 10lb tube
$67.83/lb

Package Price:

$678.30/10lb tube

Usually ships within 3-5 business days

OVERVIEW

Precision P-20 Tool Steel TIG Rod for Industrial Mold Repair

The XX921.T.035.36A P-20 TIG Rod is a premium-grade welding consumable specifically engineered for the maintenance and repair of plastic injection molds, compression molds, and die-casting dies. Manufactured to strict metallurgical standards, this rod conforms to the AISI P-20 classification, a widely used chrome-molybdenum tool steel known for its excellent toughness and moderate hardness. This 10lb tube of 0.035" (0.9mm) cut lengths provides the precision required for fine detail work, such as rebuilding parting lines, repairing gate areas, or correcting machining errors on expensive mold bases.

In the industrial sector, the integrity of a mold repair is measured by its invisibility. This P-20 filler metal is formulated to match the chemistry and mechanical properties of standard P-20 mold steels (such as 1.2311 or 1.2312). This ensures that the weld deposit responds to heat treatment, machining, and polishing in the same manner as the base metal. When properly applied, the weld zone exhibits a uniform hardness—typically in the range of 29-32 HRC as welded—which eliminates "hard spots" or "soft spots" that can cause deviations in surface finish or photo-etching textures. This consistency is critical for mold makers who require a seamless transition between the original steel and the repaired section.

The 0.035-inch diameter is particularly advantageous for microscopic welding or low-heat input applications where minimizing the heat-affected zone (HAZ) is paramount. Excessive heat can cause distortion or cracking in hardened tool steels; therefore, using a smaller diameter wire allows for finer control of the arc and puddle. This product is supplied in a durable 10lb tube, ensuring the rods remain straight, clean, and free from atmospheric contaminants that could introduce porosity into the weld. For industrial supply managers and tool room supervisors, stocking this P-20 rod ensures that downtime is minimized and mold assets are returned to production specifications with the highest quality repairs.

Technical Compatibility

This alloy is compatible with most pre-hardened tool steels and is designed to be used with 100% Argon shielding gas. It is an essential inventory item for tool and die shops, plastic manufacturing facilities, and specialized welding repair outfits.

Additional Information
Packaging Description:10lb tube
Weld Process:TIG
Grade:Hardfacing, p-20, tool-steel
Packaging:10lb tube, 10lb-tube
Brand:Exocor, n/a
Diameter:0-035, 0.035
Position:n/a
Polarity:NA
Material Composition:AISI P-20, Chrome-Moly Tool Steel
Wire Diameter:0.035"
Rod Type:Cut Length, TIG
Shielding Gas Requirement:100% Argon
Applications:Die Casting Dies, Mold Repair, Plastic Injection Molds
Hardness:29-32 HRC (As Welded)

INCLUDED

  • 10 lb Tube of P-20 TIG Welding Rods (0.035" Diameter, 36" Length)
  • Protective Storage Tube
  • Identification Label

APPLICATIONS

  • Plastic Injection Mold Repair: Restoring parting lines, gates, and cavities on P-20 mold bases.
  • Die Casting Dies: Repairing heat checking and erosion on zinc or aluminum die cast tooling.
  • Machining Corrections: Filling incorrectly machined features or engineering changes on tool steel.
  • Fixture Building: Fabrication of durable jigs and fixtures requiring moderate hardness and toughness.
  • Shaft Repair: Buildup of worn alloy steel shafts requiring machinability.

FAQ

The as-welded hardness typically ranges from 29 to 32 HRC, which closely matches standard pre-hardened P-20 mold steel.

Yes, preheating the mold base to approximately 300°F - 400°F (150°C - 200°C) is highly recommended to prevent cracking and ensure a uniform hardness profile.

Absolutely. The P-20 deposit is designed to have excellent machinability, similar to the base tool steel, allowing for milling, drilling, and tapping.

Yes, because the chemistry matches the base metal, the weld deposit responds to acid etching at the same rate, minimizing visible differences in texture.

100% Argon is the standard shielding gas for TIG welding P-20 tool steel.

It is not recommended. You should match the filler metal to the base metal (e.g., use H-13 rod for H-13 steel) to ensure consistent heat treatment and thermal properties.

This specific product is 0.035 inches (approximately 0.9mm) in diameter, ideal for fine detail work.

For minor repairs, allowing the part to cool slowly is often sufficient. For extensive repairs, stress relieving may be beneficial to maintain dimensional stability.