Skip to Main Content

8505.3655S - Josef S210 Universal Maintenance Stick Electrode 3.2mm (1kg Tube)

Packaging: 1 kg per tube
$14.62/kg

Usually ships within 3-5 business days

OVERVIEW

Premium Maintenance Welding Solution

The Josef S210 Stick Electrode (3.2mm) is a flagship product in the Josef Gas maintenance lineup, specifically engineered to solve the most challenging repair scenarios encountered by industrial professionals. Packaged in a convenient 1 kg tube, this electrode is designed for versatility and reliability, making it an essential component of any maintenance department's inventory. The S210 formulation is a high-alloy universal electrode that excels at joining dissimilar steels, a common requirement in equipment repair where the exact base metal composition may be unknown or varied.

One of the standout characteristics of the Josef S210 is its exceptional arc stability and ease of use. Welders will appreciate the smooth metal transfer and the self-releasing slag system, which significantly reduces post-weld cleanup time. This electrode is formulated to resist cracking, even under high stress, making it ideal for repairing heavy machinery, drive shafts, and structural components that are subject to dynamic loads. Its all-position capability ensures that repairs can be performed in situ, whether flat, vertical, or overhead, minimizing the need to dismantle equipment.

The 1 kg packaging is optimized for portability and waste reduction, perfect for service trucks and small repair jobs. The resealable tube protects the electrodes from moisture absorption, ensuring that the flux coating remains active and effective even after storage. Whether you are welding spring steel to mild steel, repairing tool dies, or building up worn shafts, the Josef S210 delivers a high-strength, porosity-free weld deposit that stands the test of time.

Key Technical Benefits

Beyond its versatility, the S210 offers superior mechanical properties. The weld deposit provides high tensile strength and excellent ductility, preventing failure in the heat-affected zone. It is particularly effective on high-carbon steels, manganese steels, and other hard-to-weld alloys. By choosing Josef S210, you are investing in a consumable that reduces downtime and ensures that repairs hold up under rigorous industrial conditions.

Additional Information
Packaging Description:1 kg per tube
Weld Process:Electrode
Grade:Steel
Packaging:1kg tube, 1kg-tube
Brand:Josef
Diameter:3.2mm
Position:All Position, all-position
Polarity:DC+ / AC
Rod Type:Maintenance Alloy, Stick
Welding Position:All position
Packaging Type:Tube
Applications:Dissimilar Steels, High Strength Joining, Maintenance Repair

INCLUDED

  • 1 kg Tube of Josef S210 3.2mm Stick Electrodes
  • Resealable plastic storage tube

APPLICATIONS

  • Repairing broken drive shafts and axles
  • Joining dissimilar metals (e.g., stainless to mild steel)
  • Welding spring steels and high-carbon steels
  • Buildup of worn gear teeth and shafts
  • Structural repairs on heavy earthmoving equipment
  • Maintenance of tool and die components

FAQ

The Josef S210 is a universal maintenance electrode designed to weld a wide variety of steels, including mild steel, high-carbon steel, spring steel, tool steel, and dissimilar steel combinations.

The S210 typically operates best on DCEP (Direct Current Electrode Positive) but can often be used with AC power sources as well, depending on the machine capabilities.

Yes, the Josef S210 is an all-position electrode, meaning it performs well in flat, horizontal, vertical, and overhead positions.

The number of electrodes varies by weight and coating thickness, but a 1 kg tube of 3.2mm rods typically contains approximately 25 to 30 sticks.

While keeping electrodes dry is always best practice, the S210 is packaged in a resealable plastic tube to protect against moisture. For critical applications, standard rod oven storage is recommended after opening.

While the S210 can weld some grades of cast iron to steel in emergency repairs, it is primarily designed for steel alloys. For dedicated cast iron repair, a high-nickel electrode is recommended.

These electrodes have a diameter of 3.2mm (approximately 1/8 inch).