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EX309L000000350TUN - Exocor ER309L Stainless Steel TIG Rod - 0.035" x 36" (10lb Tube)

Packaging: 10 lb tube
$31.58/lb

Package Price:

$315.80/10 lb tube

Usually ships within 3-5 business days

OVERVIEW

Premium ER309L Stainless Steel TIG Rods for Dissimilar Joining

The Exocor ER309L TIG Welding Rod is a high-performance stainless steel filler metal designed for the Gas Tungsten Arc Welding (GTAW) process. This 0.035-inch diameter rod is engineered with a specific alloy composition—nominally 24% chromium and 13% nickel—making it the industry standard for joining dissimilar metals. It is most commonly used to weld Type 309 stainless steel to itself or to join 300-series stainless steels to carbon or low-alloy steels. The "L" designation indicates a low carbon content (maximum 0.03%), which is critical for preventing carbide precipitation during the welding process, thereby maintaining the corrosion resistance of the weld zone without the need for post-weld heat treatment.

Packaged in a convenient 10lb tube, these 36-inch cut lengths are cleaned and stamped to ensure traceability and ease of use. The higher alloy content of ER309L compared to ER308L provides excellent heat resistance and oxidation resistance at temperatures up to 2000°F (1093°C). This makes it an excellent choice for applying buffer layers or cladding carbon steel before capping with 308L or other stainless alloys. Industrial fabricators rely on Exocor's consistent quality to produce X-ray quality welds with superior bead aesthetics and mechanical integrity.

Key Applications

  • Dissimilar Metal Welding: The primary choice for joining stainless steel to mild or carbon steel.
  • Buffer Layers: Used as the first pass when cladding carbon steel with stainless steel.
  • High-Temperature Service: Suitable for parts requiring oxidation resistance at elevated temperatures.
  • General Fabrication: Ideal for petrochemical, power generation, and food processing equipment repairs.

When precision and metallurgical reliability are paramount, the Exocor ER309L TIG rod delivers the performance professional welders demand. Its smooth feeding characteristics and stable arc control allow for precise puddle manipulation, essential for thin-gauge materials where a 0.035" diameter is utilized.

Additional Information
Packaging Description:10 lb tube
Weld Process:TIG
AWS Spec :ER309L
Packaging:10lb tube
Grade:309
Diameter:0.035
Polarity:AC or DC+
Brand:Exocor
Material Composition:Stainless Steel
AWS Classification:ER309L
Rod Length:36"
Shielding Gas Requirement:100% Argon
Current Type:DCEN

INCLUDED

  • 10lb Tube of ER309L TIG Welding Rods (0.035" Diameter, 36" Length)

APPLICATIONS

  • Joining Type 304 or 316 stainless steel to carbon steel
  • Welding Type 309 stainless steel components
  • Applying buffer layers on carbon steel prior to hardfacing or cladding
  • Petrochemical and refinery piping systems
  • Power generation equipment maintenance
  • Automotive exhaust fabrication involving dissimilar metals

FAQ

ER309L is primarily used for welding dissimilar metals, such as joining stainless steel to carbon steel, or for welding Type 309 stainless steel.

For TIG welding with ER309L, 100% Argon is the standard shielding gas required to protect the weld pool.

While it can physically join them, it is not recommended due to cost and potential cracking issues. Use ER70S-6 for mild steel to mild steel applications.

The 'L' stands for 'Low Carbon'. This indicates a maximum carbon content of 0.03%, which helps prevent intergranular corrosion.

0.035" is on the thinner side for TIG rods, making it excellent for welding thin-gauge materials or for precise root passes.

Use DCEN (Direct Current Electrode Negative), also known as Straight Polarity, for TIG welding stainless steel.

The count varies by diameter, but for 0.035" wire, there are significantly more rods per pound compared to thicker 1/16" or 3/32" rods.

Yes, ER309L is excellent for the first layer of cladding stainless steel onto carbon steel to create a buffer layer.