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1651099820 - ESAB OK Autrod 309LSi Stainless MIG Wire .035 15kg Spool

Packaging: 15kg spool
$60.29/kg

Package Price:

$904.35/15kg spool

Usually ships within 3-5 business days

OVERVIEW

Premium Stainless Steel Wire for Dissimilar Joints

The ESAB OK Autrod 309LSi is a continuous, solid, corrosion-resistant chromium-nickel wire designed for the Gas Metal Arc Welding (GMAW) of austenitic stainless steels. This specific alloy is formulated with a higher silicon content than standard 309L grades, which significantly improves the wetting properties of the weld metal. The result is a fluid puddle that washes into the toes of the weld smoothly, creating a flat, aesthetically pleasing bead profile with minimal spatter and cleanup requirements.

One of the primary industrial applications for the OK Autrod 309LSi is the joining of dissimilar metals. It is the industry standard for welding stainless steel (such as 304 or 316) to unalloyed or low-alloy carbon steels. The alloy composition ensures that the weld deposit maintains sufficient ductility and corrosion resistance even after dilution with the carbon steel base metal. This makes it indispensable for fabrication shops that handle mixed-material projects, structural transitions, and equipment repairs where different steel grades meet.

In addition to joining, this wire is extensively used for depositing buffer layers on carbon-manganese steels prior to cladding with 308L or 316L filler metals. The low carbon content (indicated by the 'L') minimizes the risk of carbide precipitation and intergranular corrosion, ensuring the longevity of the weldment in service. The 15kg spool size is optimized for industrial production environments, reducing changeover frequency and maximizing arc-on time. Whether used in automated systems or manual application, the precision layer winding of the ESAB spool ensures consistent feedability and arc stability.

Key Technical Advantages

The inclusion of silicon promotes better arc stability and fluidity, which is particularly beneficial when welding with spray arc or pulsed arc transfer modes. It helps to overcome the sluggish nature often associated with stainless steel weld pools, allowing for faster travel speeds and improved productivity without sacrificing weld quality.

Additional Information
Packaging Description:15kg spool, 15kg-spool
Weld Process:MIG
AWS Spec :ER309LSI
Packaging:15kg-spool, 15kg spool
Grade:309 HISI, 309-hisi
Diameter:0-035, 0.035
Polarity:dc, DC+
Brand:Esab
Material Composition:Stainless Steel (309LSi)
Wire Diameter:0.035" (0.9mm)
Shielding Gas Requirement:Argon/CO2 Mix, Argon/Oxygen Mix
Spool Size:15kg (33lb)
AWS Classification:ER309LSi
Applications:Buffer Layers, Cladding, Dissimilar Metal Joining
Alloy Type:Austenitic Stainless Steel

INCLUDED

  • 1 x 15kg Spool of ESAB OK Autrod 309LSi MIG Wire (.035")

APPLICATIONS

  • Joining stainless steel (AISI 304, 316) to mild or carbon steels
  • Welding buffer layers on carbon steel before cladding
  • Overlay welding on unalloyed structural steels
  • Automotive exhaust system fabrication
  • General fabrication involving dissimilar metal joints
  • Repair and maintenance of industrial equipment

FAQ

ER309LSi is primarily used for welding dissimilar metals, such as joining stainless steel to mild (carbon) steel. It is also used for applying buffer layers on carbon steel prior to cladding.

The 'Si' indicates a higher silicon content. This improves the 'wetting' action of the weld puddle, allowing it to flow more smoothly and creating a flatter bead profile with better tie-in at the toes.

For MIG welding with 309LSi, a mixture of Argon with 2-5% CO2 or Argon with 1-2% Oxygen is typically recommended to ensure arc stability and proper fusion.

While you can, it is generally recommended to use ER308L for welding 304 to 304. ER309LSi is over-alloyed for that purpose and is better reserved for dissimilar joints or buffer layers.

This is a 15kg spool, which is approximately 33 lbs. It is a standard size for industrial wire feeders.

MIG welding generally requires shielding gas, which can be blown away by wind. Therefore, this solid wire is best used indoors or in a sheltered environment. For outdoor use, flux-cored wire might be a better option.

This solid MIG wire is designed to be used with DCEP (Direct Current Electrode Positive) polarity.

Yes, the 'L' stands for Low Carbon, which helps prevent intergranular corrosion (rusting from the inside out) in the weld zone, maintaining the stainless properties.

CATALOGUE & SPEC SHEETS

Spec Sheet