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180409215A - ESAB OK Autrod 4043 Aluminum MIG Wire .035 1lb Spool

Packaging: 0.45kg spool
$53.71/kg

Package Price:

$24.17/0.45kg spool

Usually ships within 3-5 business days

OVERVIEW

Premium ESAB OK Autrod 4043 Aluminum MIG Wire

The ESAB OK Autrod 4043 is a high-quality aluminum-silicon alloy welding wire designed for the Gas Metal Arc Welding (GMAW) process. Classified as ER4043, this wire contains approximately 5% silicon, which significantly influences its welding characteristics. The addition of silicon lowers the melting point of the filler metal relative to the base material, providing superior fluidity and wetting action. This makes the 4043 alloy one of the most user-friendly aluminum wires available, particularly for welders seeking a smooth bead profile and excellent tie-in at the toes of the weld.

One of the primary technical advantages of the ESAB 4043 wire is its ability to minimize solidification cracking (hot cracking). This is a critical factor when welding heat-treatable base alloys such as the 6xxx series (e.g., 6061-T6). The wire's chemistry allows for a more forgiving cooling cycle, reducing the internal stresses that lead to centerline cracks. Consequently, it is the preferred choice for general fabrication where high tensile strength is not the sole requirement but where weldability and leak-tightness are paramount.

This specific product comes in a convenient 0.45 kg (1 lb) spool, making it an excellent choice for use with spool guns or smaller portable MIG welders. The 0.035-inch (0.9 mm) diameter is versatile enough for thin-to-medium gauge materials, commonly found in automotive repair, light structural work, and hobbyist projects. ESAB's precision winding ensures that the wire feeds smoothly through the liner and contact tip, reducing the risk of bird-nesting—a common issue with softer aluminum wires. Whether you are repairing a cast aluminum component or fabricating a custom bracket, the ESAB OK Autrod 4043 delivers consistent, high-quality results.

Key Technical Benefits:

  • Reduced Cracking: The 5% silicon content makes this alloy less sensitive to cracking than 5356.
  • Superior Aesthetics: Produces bright, shiny welds with minimal smut accumulation.
  • Versatile Compatibility: Suitable for welding 3003, 3004, 5052, 6061, 6063, and cast aluminum alloys like 43, 355, 356, and 214.
Additional Information
Packaging Description:0-45kg-spool, 0.45kg spool
Weld Process:MIG
AWS Spec :ER4043
Diameter:0-035, 0.035
Packaging:1lb-spool, 1lb spool
Brand:Esab
Polarity:dc, DC+
Position:All Position, all-position
Material Composition:Aluminum Silicon (AlSi5)
Wire Diameter:0.035"
Spool Size:1 lb (0.45 kg)
AWS Classification:ER4043
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Tensile Strength:29,000 psi (typical)
Alloy Type:4043

INCLUDED

  • 1 x Spool of ESAB OK Autrod 4043 Aluminum MIG Wire (0.45 kg / 1 lb)

APPLICATIONS

  • Automotive components and frames
  • Bicycle frames and recreational equipment
  • General aluminum fabrication
  • Repair of cast aluminum parts
  • Welding 6xxx series alloys (e.g., 6061)
  • Aerospace hardware
  • Light structural aluminum work

FAQ

For MIG welding with 4043 wire, 100% Argon is the standard shielding gas. For thicker sections, an Argon/Helium mixture can be used to increase heat input.

Aluminum wire is very soft and can bird-nest in standard MIG liners. It is highly recommended to use a spool gun or a push-pull gun. If using a standard gun, use a Teflon liner and keep the cable very straight.

4043 contains silicon, flows better, and is less crack-sensitive on 6061 aluminum. 5356 contains magnesium, is stronger, and feeds better but is more prone to cracking on certain heat-treatable alloys.

4043 wire will turn a dark gray color after anodizing. If color matching is critical for anodized parts, 5356 is usually a better choice.

It is suitable for welding base metals 3003, 3004, 5052, 6061, 6063, and cast alloys like 43, 355, 356, and 214.

MIG welding with aluminum wire is performed using DCEP (Direct Current Electrode Positive) polarity.

This is a standard 4-inch diameter spool with a standard arbor hole, which fits the vast majority of spool guns on the market.

The melting range is approximately 1065°F - 1170°F (574°C - 632°C).

CATALOGUE & SPEC SHEETS

Spec Sheet