Skip to Main Content

285815 - Miller XR-Alumafeed Gas Solenoid Valve Kit

Packaging: 1 per ea
$357.86/ea

Package Price:

$360.23/1 per ea

Usually ships within 3-5 business days

OVERVIEW

Precision Gas Control for Industrial Aluminum Welding

The Miller 285815 Kit, Gas Valve Assembly is a critical OEM component designed specifically for the maintenance and repair of the XR-Alumafeed Suitcase wire feeder. In high-performance industrial environments, particularly those involving aluminum welding, the precise delivery of shielding gas is non-negotiable. This assembly serves as the electromechanical gatekeeper for your shielding gas, synchronized perfectly with the trigger logic of your Miller system to deliver gas pre-flow, flow during the weld, and post-flow coverage.

As a genuine Miller Electric replacement part, this kit is engineered to meet the exact electrical and mechanical specifications of the XR-Alumafeed unit. Aftermarket or generic solenoids often fail to match the impedance or flow characteristics required by advanced Miller feeders, leading to potential circuit board stress or inconsistent gas coverage. The 285815 assembly ensures that the solenoid actuates sharply and closes tightly, preventing the common issues of gas drift or leakage when the machine is idle. This is particularly vital in aluminum applications where even a momentary lapse in gas coverage can introduce atmospheric contamination, resulting in weld porosity and failed radiographic inspections.

The kit is designed for straightforward integration into the suitcase feeder's internal architecture. It replaces worn or fouled valves that may have become sticky due to contaminants in the gas lines or general mechanical fatigue over thousands of cycles. By restoring the integrity of the gas delivery system, this component helps maintain the high duty cycle and reliability that the XR-Alumafeed is known for. Whether you are operating in a shipyard, a trailer manufacturing plant, or a heavy fabrication shop, maintaining your equipment with genuine Miller parts like the 285815 ensures that your welding parameters remain stable and your production schedule stays on track.

Investing in the correct maintenance parts extends the lifecycle of your capital equipment. The gas valve is a moving part subject to wear; replacing it with the correct SKU guarantees that your feeder continues to operate at peak efficiency, protecting both the weld puddle and the internal components of the feeder from gas wastage.

Additional Information
Packaging Description:1 Per Ea
Brand:Miller
Product Type:Gas Valve Assembly
Compatible Models:XR-Alumafeed Suitcase
Application:Aluminum Welding, MIG Welding

INCLUDED

  • 1 x Gas Valve Assembly
  • Installation Hardware (if applicable to kit configuration)
  • Instruction Sheet

APPLICATIONS

  • Repairing Miller XR-Alumafeed Suitcase wire feeders
  • Restoring proper shielding gas flow control
  • Fixing gas leaks within the feeder unit
  • Resolving issues with delayed gas start or stop
  • Maintenance of industrial aluminum MIG welding systems

FAQ

This gas valve assembly kit is designed specifically for the Miller XR-Alumafeed Suitcase wire feeder.

Common symptoms include gas leaking when the trigger is not pulled, gas not flowing when the trigger is pulled (resulting in porosity), or the valve making a buzzing noise without opening.

Yes, the Miller 285815 is a genuine OEM replacement kit manufactured by Miller Electric.

Most Miller replacement kits include a diagram or instruction sheet, but you should also refer to your XR-Alumafeed technical manual for specific replacement procedures.

This part is specified for the XR-Alumafeed Suitcase. While some Miller parts are interchangeable, you should verify compatibility with your specific model's serial number before installing it on a different machine.

A leaking valve wastes expensive shielding gas and can cause safety issues in confined spaces. It may also lead to inconsistent pressure when the arc starts, affecting weld quality.

No, this is a gas valve assembly designed solely for controlling the flow of shielding gas (Argon, CO2, or mixes).

Installation typically involves removing the feeder cover, disconnecting the gas lines and electrical leads, and swapping the unit. It is generally considered a standard maintenance task.