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BWS187GZ - 1/8" Zirconiated Tungsten Electrodes (Brown) - Ground Finish

Packaging: 1of1
$174.26/pak

Package Price:

$1,742.60/1of1

In stock

SKU: T18X7GZIR Categories: ,

OVERVIEW

High-Performance Zirconiated Tungsten for AC Applications

The Best Welds Zirconiated Tungsten Electrodes (Brown) are engineered specifically for high-quality radiographic-quality welding where tungsten contamination must be minimized. Identified by the AWS classification EWZr-1 and a brown color code, these electrodes contain a small amount of zirconium oxide (typically 0.15% to 0.40%), which significantly enhances their performance characteristics compared to pure tungsten.

This 1/8-inch (3.2mm) electrode features a precision ground finish. Unlike cleaned finishes, a ground finish provides a uniform diameter throughout the length of the rod, ensuring consistent electrical conductivity and heat distribution. This is critical for automated processes or precision manual welding where arc stability is paramount. The zirconium content allows the electrode to retain a balled end during welding—a necessary geometry for AC welding—while offering greater resistance to splitting and spitting than pure tungsten.

These electrodes are the industry standard for AC TIG welding of aluminum and magnesium alloys. They offer excellent arc starting and current-carrying capacity, comparable to thoriated tungsten, but are designed exclusively for Alternating Current (AC). They are not recommended for DC welding applications. The high resistance to contamination ensures that the weld pool remains clean, reducing the risk of inclusions and rework.

Additional Information
Packaging Description:10 pcs in a pack (10-pcs-in-a-pack), 1of1
Tungsten Type:Zirconiated (zirconiated), Zirconiated
Diameter:3.2mm, 3.2mm (3-2mm)
Used To Weld:Aluminum (aluminum), Steel or Stainless or Aluminum
Color Code:Brown
Length :7"
Finish:Ground
AWS Classification:EWZr-1
Welding Current:AC
Material:Tungsten, Zirconium Oxide

INCLUDED

  • 10 x Zirconiated Tungsten Electrodes (1/8" x 7")

APPLICATIONS

  • AC TIG welding of Aluminum alloys
  • AC TIG welding of Magnesium alloys
  • Aerospace and automotive fabrication
  • Structural aluminum welding
  • Precision casting repairs

FAQ

Zirconiated tungsten (Brown) handles higher amperage loads and resists contamination and spitting better than Pure tungsten (Green), while still retaining the ability to form a balled end for AC welding.

It is not recommended. Zirconiated tungsten is designed specifically for AC welding. For DC welding on steel or stainless, Thoriated, Lanthanated, or Ceriated tungsten is preferred.

The brown color code indicates that the tungsten is Zirconiated (EWZr-1), containing a small percentage of zirconium oxide.

For AC welding with Zirconiated tungsten, you typically do not sharpen it to a needle point. Instead, you prepare it by creating a balled end, or a slightly blunted point that will ball up once the arc is established.

A ground finish means the electrode has been mechanically ground to a precise diameter and smooth surface, providing better electrical contact with the collet and a more stable arc compared to a chemically cleaned finish.

A 1/8" (3.2mm) Zirconiated electrode typically operates well in the range of 150 to 250 amps on AC, depending on the balance and frequency settings.

No, Zirconiated tungsten is not radioactive. It is a safe alternative to Thoriated tungsten for AC applications.