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220542 - Hypertherm 220542 HPR260XD 260A Mild Steel Bevel Nozzle

Packaging: 1 of each
$37.82/ea

Usually ships within 3-5 business days

SKU: GEN220542 Categories: ,

OVERVIEW

Precision Bevel Cutting for HPR Systems

The Hypertherm 220542 Nozzle Assembly is a critical component designed for high-performance bevel cutting applications. Engineered specifically for use with HyPerformance® HPR260XD, HPR400XD, and HPR800XD plasma systems, this nozzle operates at a current rating of 260 Amps. It is optimized for processing mild steel, delivering the precision required for complex industrial fabrication and edge preparation tasks.

Advanced Conical Flow™ Technology

At the core of this nozzle's performance is Hypertherm's proprietary Conical Flow™ technology. This design innovation significantly increases the energy density of the plasma arc. By focusing the arc more tightly than standard nozzles, it achieves superior cut quality with substantially reduced dross levels. This results in cleaner edges that require less secondary processing, thereby improving overall workflow efficiency in automated cutting environments.

Industrial Reliability and Compatibility

Manufactured in the United States to exacting tolerances, the 220542 nozzle ensures consistent alignment and gas flow within the torch assembly. It is classified as a standard duty consumable, making it suitable for a wide range of industrial sectors including automotive, construction, mining, and shipbuilding. When used in conjunction with the correct shield and electrode, this nozzle maintains the high reliability expected from Hypertherm's HyPerformance line, minimizing downtime associated with consumable changeovers.

Optimized for Mild Steel

While versatile in its system compatibility, this specific nozzle is metallurgically and geometrically tuned for mild steel. It manages the high heat load of 260A cutting while maintaining structural integrity, ensuring that the bevel angle remains consistent throughout the lifespan of the part. For operators seeking to maximize the capabilities of their HPRXD systems, utilizing genuine Hypertherm consumables like the 220542 is essential for maintaining warranty compliance and achieving peak cutting speeds.

Additional Information
Packaging Description:1 of each, pack-of-1
Item:Nozzle Tip
Brand:Hypertherm, Hypertherm Style
Amps:260
Weld Process:Plasma
Plasma System Compatibility:HPR260XD, HPR400XD, HPR800XD
Material to Cut:Mild Steel
Cutting Type:Bevel
Technology:Conical Flow
Consumable Type:Nozzle

INCLUDED

  • 1 x Hypertherm 220542 Bevel Nozzle (260 A)

APPLICATIONS

  • Automotive manufacturing and chassis fabrication
  • Heavy construction and structural steel cutting
  • Pipeline beveling and preparation
  • Mining equipment repair and fabrication
  • Ship building and marine manufacturing
  • General metal fabrication requiring bevel edges
  • Energy and transportation sector manufacturing

FAQ

The 220542 nozzle is compatible with Hypertherm HyPerformance® HPR260XD, HPR400XD, and HPR800XD plasma systems.

This nozzle is rated for 260 Amps.

This nozzle is specifically designed for cutting Mild Steel.

The 220542 is designed specifically for bevel cutting applications.

Conical Flow™ is a Hypertherm technology that increases arc energy density, resulting in superior cut quality and reduced dross.

This item is sold individually (1 per package).

No, the 220542 is optimized for mild steel. You should use the appropriate nozzle part number designated for stainless steel for best results.

Genuine Hypertherm nozzles offer better durability, consistent cut quality, and ensure your torch remains within warranty specifications compared to generic alternatives.