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227266 - Spirit II 200A Inner Retaining Cap Replacement

Packaging: 1 of 1
$174.99/ea

Usually ships within 3-5 business days

SKU: BK277266 Categories: ,

OVERVIEW

High-Performance Inner Retaining Cap for Spirit II Systems

The Burny Kaliburn 227266 Inner Retaining Cap is a critical component designed for the Spirit II and FineLine series of high-definition plasma cutting systems. Engineered to operate at 200 Amps, this retaining cap plays a vital role in the torch's consumable stack-up, securing the nozzle and swirl ring in precise alignment with the electrode. In high-definition plasma cutting, even microscopic misalignments can lead to poor cut quality, angular deviation, and premature consumable failure. This cap ensures that concentricity is maintained throughout the cutting operation, delivering the accuracy required for industrial fabrication.

Manufactured to exact OEM specifications, the 227266 cap facilitates optimal gas distribution within the torch head. It effectively manages the flow of plasma gas and shield gas, contributing to a constricted, high-energy arc that produces clean, dross-free cuts on mild steel, stainless steel, and aluminum. The component is crafted from robust, heat-resistant materials capable of withstanding the extreme thermal cycles inherent in 200A plasma cutting. This durability helps prevent thread deformation and seizing, ensuring that consumable changeovers remain quick and efficient, thereby minimizing machine downtime.

Regular inspection and replacement of the inner retaining cap are essential for maintaining system performance. A worn or damaged cap can disrupt gas flow patterns, leading to unstable arcs and reduced nozzle life. This replacement part restores the torch to factory-standard performance levels. It is compatible with various cutting atmospheres, including oxygen, nitrogen, and air, making it a versatile solution for diverse industrial applications ranging from automotive manufacturing to heavy structural steel fabrication.

By investing in high-quality replacement parts like the 227266, operators can ensure the longevity of their Spirit II torches and maintain the high productivity rates expected from Lincoln Electric and Burny Kaliburn systems. This part is specifically keyed for 200A configurations but may also interface with specific setups for 150A or 275A processes depending on the specific gas console and torch iteration.

Additional Information
Packaging Description:1 of 1, 1 per each
Item:Retaining Cap
Brand:ATT, Burny Kaliburn
Amps:200
Torch Model:FineLine, Spirit II
Consumable Type:Inner Retaining Cap
Material Compatibility:Aluminum, Mild Steel, Stainless Steel
Cooling Method:Liquid Cooled

INCLUDED

  • (1) Inner Retaining Cap 200A Spirit II

APPLICATIONS

  • High-definition plasma cutting of mild steel plate
  • Stainless steel fabrication for food and medical industries
  • Aluminum cutting for marine and aerospace applications
  • Automotive parts manufacturing
  • Heavy equipment and structural steel fabrication
  • Robotic plasma cutting cells
  • Pipe and vessel profiling
  • General industrial manufacturing

FAQ

The 227266 Inner Retaining Cap is designed for use with Burny Kaliburn Spirit II and FineLine high-definition plasma cutting systems.

This specific cap is primarily rated for 200 Amp cutting processes, though it may be used in conjunction with specific consumable sets for 150A or 275A applications depending on the material and gas selection.

The inner retaining cap should be replaced if you notice thread damage, cracks, significant pitting from spatter, or if the gas orifices become clogged and cannot be cleaned. Inspect it during every consumable change.

Yes, the 227266 is compatible with processes for mild steel, stainless steel, and aluminum, provided the correct nozzle and electrode combination for the material is installed.

The inner retaining cap holds the nozzle and swirl ring in place against the electrode holder and directs the flow of shield gas and plasma gas, ensuring proper arc constriction and cooling.

This product is a replacement part designed to meet or exceed the specifications of the original Burny Kaliburn / Lincoln Electric component.

Absolutely. A damaged cap can cause misalignment of the nozzle, leading to a skewed arc, beveled cuts, and rapid wear of other consumables.

The inner retaining cap holds the internal consumables (nozzle, swirl ring) in place, while the outer retaining cap (or shield cap) protects the inner components from spatter and directs the shield gas flow.