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GRD-HW-BLACK LEXON - Black Polycarbonate Replacement Tool Handle

Packaging: 1 per each
$3.50/ea

Usually ships within 3-5 business days

SKU: GRD-HW-BLACKLEXAN Categories: ,

OVERVIEW

High-Performance Material for Industrial Durability

The Black Lexan Replacement Handle represents a significant upgrade in durability for manual hand tools used in industrial, welding, and MRO environments. Manufactured from Lexan, a premium polycarbonate resin, this handle is engineered to withstand extreme impact, vibration, and mechanical stress that would typically shatter standard plastics or splinter wood. Lexan is the same material often utilized in bullet-resistant glass and aerospace components, providing an exceptional strength-to-weight ratio that ensures the longevity of your tools without adding unnecessary bulk.

In professional settings, tool failure is not just an inconvenience; it is a safety hazard. Wooden handles can dry out, crack, and eventually break, potentially causing injury or damage to the workpiece. This Lexan handle eliminates those risks by offering a homogeneous, non-porous structure that is impervious to moisture, rot, and biological degradation. Its chemical resistance profile is robust, allowing it to withstand exposure to cutting fluids, oils, greases, and mild solvents commonly found on the shop floor without softening or degrading over time.

Ergonomics and Versatility

Designed with the end-user in mind, the handle features a sleek black finish that maintains a professional appearance even after heavy use. The material's natural thermal properties provide a comfortable grip temperature, unlike metal handles that can become freezing cold or dangerously hot. As an electrical insulator, Lexan also adds a layer of safety when working near electrical equipment, although it is not rated as a primary dielectric barrier. This handle is an ideal candidate for retrofitting chipping hammers, files, scrapers, and other tang-driven tools where a secure, indestructible grip is required.

Installation of the handle is straightforward, catering to maintenance professionals who need to refurbish tools quickly. Its solid construction allows for machining or drilling if custom fitment to a specific tool tang is necessary. By choosing a Lexan replacement handle, facilities can extend the service life of their existing tool inventory, reducing waste and replacement costs while improving the reliability of the equipment in the hands of their workforce.

Additional Information
Packaging Description:1 per each
Brand:Generic
Item:Accessory
Material:Lexan, Polycarbonate
Color:Black
Product Type:Replacement Handle

INCLUDED

  • 1 x Black Lexan Replacement Handle

APPLICATIONS

  • Replacement handle for welding chipping hammers
  • Handle upgrade for industrial files and rasps
  • Custom handle for shop-made tools and scrapers
  • Replacement for broken wooden or low-grade plastic handles
  • General maintenance and repair operations (MRO)

FAQ

Lexan is a brand of polycarbonate resin known for its extreme impact resistance and toughness. It is used for this handle to prevent shattering, cracking, or splintering, offering a much longer service life than wood or standard plastic.

This is a generic replacement handle. While it fits many standard tool tangs, we recommend checking the dimensions of your tool's attachment point. It can often be modified or epoxied for a secure fit.

Lexan has good thermal stability compared to other plastics, but it is not fireproof. It should not be exposed to direct flame or extreme contact heat, but it withstands typical ambient shop temperatures well.

No, the black coloration is integral to the polycarbonate material, not a surface paint. It will maintain its color even if scratched or worn.

Installation depends on the tool type. For many friction-fit tools, you may need to drive the handle on. For others, using a high-quality industrial epoxy is recommended to secure the tang within the handle.

Polycarbonate is a dielectric material and acts as an electrical insulator. However, this specific product is sold as a mechanical handle and is not VDE rated for high-voltage live work. Always follow safety protocols.

Yes, Lexan can be drilled without cracking, unlike brittle plastics. You can modify it to add a lanyard hole or to fit specific tool requirements.

Yes, Lexan is generally resistant to oils, greases, and many industrial chemicals, making it ideal for dirty shop environments where wooden handles might soak up fluids.

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