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1770036 - Miller MDX-250 250A MIG Gun, 12ft, AccuLock MDX System

Packaging: 1 per ea

Sorry, product has been discontinued by the vendor.

SKU: MIL1770036 Categories: ,

OVERVIEW

Technical Overview of the Miller MDX-250 MIG Gun

The Miller® MDX™-250 MIG Gun (Stock No. 1770036) represents a significant advancement in air-cooled GMAW torch technology, designed specifically to address common industrial challenges related to wire feeding and operator fatigue. Rated at 250 Amps, this gun is engineered for high-performance fabrication environments, offering a 100% duty cycle when using CO2 shielding gas and a 60% duty cycle with mixed gases. The 12-foot cable assembly provides adequate reach for standard bench work and medium-sized fabrication cells while maintaining optimal wire column stiffness.

Central to the MDX-250's performance is the AccuLock™ MDX consumable system. This proprietary system is designed to streamline maintenance and enhance arc stability. The contact tip and diffuser thread together to form a concentric alignment with the liner, which significantly reduces the risk of burnback and micro-arcing within the front end. Furthermore, the system features an error-proof liner trimming mechanism; the liner locks into place at the front of the gun and is trimmed flush with the power pin at the rear, eliminating the measurement errors that frequently lead to gaps or compressed liners—the primary causes of erratic feeding.

The gun is also pulse-welding capable, making it suitable for advanced waveforms used in aluminum or thin-gauge stainless steel applications where precise heat input control is required. The rear connection is a standard Miller® style power pin, ensuring seamless compatibility with a wide range of Miller wire feeders and integrated power sources. The handle geometry has been optimized with rubber overmolding to improve grip stability and reduce the physical strain associated with long-duration welding shifts.

Key Technical Specifications

  • Amperage Rating: 250 A
  • Duty Cycle: 100% w/ CO2, 60% w/ Mixed Gas
  • Wire Diameter Capacity: .030" – .035" (0.8 – 0.9 mm) standard
  • Cooling: Air Cooled
  • Consumable Compatibility: AccuLock™ MDX Series
Additional Information
Packaging Description:1 Per Ea
Brand:Miller
Amps:160amp, 250amp
Length :12 ft
Front End:Miller
Back End:Miller
Wire Size:0.030, 0.035
Cooling Method:Air Cooled
Consumable Series:AccuLock MDX
Duty Cycle (CO2):100%
Duty Cycle (Mixed Gas):60%
Process:Flux Cored (FCAW), MIG (GMAW)
Cable Length:12 ft

INCLUDED

  • Miller® MDX™-250 MIG Gun (250A)
  • 12 ft (3.7 m) Cable
  • AccuLock™ MDX Consumables for .030" - .035" (0.8 - 0.9 mm) wire
  • Miller® Style Rear Connector

APPLICATIONS

  • Auto Body Repair
  • General Fabrication
  • Maintenance and Repair (MRO)
  • Farm and Ranch
  • Hobby and DIY
  • Structural Steel Fabrication
  • Vocational Training

FAQ

The MDX-250 uses Miller AccuLock™ MDX consumables, including contact tips, nozzles, and diffusers designed for optimal wire feeding.

This gun is rated at 100% duty cycle when using CO2 gas and 60% duty cycle when using mixed shielding gases.

Yes, the MDX-250 is pulse welding capable and can be fitted with a nylon or polymer liner and aluminum-specific AccuLock consumables for feeding aluminum wire.

The AccuLock system allows for error-proof trimming. You load the liner from the front, lock it, and trim it flush with the power pin at the back, eliminating measurement errors.

It fits Miller wire feeders and integrated MIG machines that accept a standard Miller-style power pin connection.

This specific package (1770036) comes set up for .030" to .035" (0.8 - 0.9 mm) wire.

Yes, the handle features rubber overmolding and a rear swivel to reduce wrist strain and improve grip comfort during extended use.

This model comes with a 12-foot (3.7 meter) cable.

CATALOGUE & SPEC SHEETS

Spec Sheet