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1770035 - Miller MDX-250 MIG Gun 10ft AccuLock System

Packaging: 1 per ea
$1,003.69/ea

Usually ships within 3-5 business days

SKU: MIL1770035 Categories: ,

OVERVIEW

Industrial Grade Reliability with the Miller MDX-250

The Miller MDX-250 MIG Gun (1770035) represents the next evolution in welding torch technology, designed to meet the rigorous demands of industrial fabrication and maintenance environments. Engineered as a direct upgrade and replacement for the legacy M-25 guns, the MDX-250 integrates seamlessly with industry-standard equipment including the Millermatic 212 Auto-Set, 252, and 255, as well as the Multimatic 200 and 255 series. This 10-foot air-cooled gun is rated for 250 amps at 100% duty cycle when using CO2 shielding gas, ensuring it can withstand continuous operation in high-volume production settings without overheating.

At the core of the MDX-250's performance is the revolutionary AccuLock™ MDX consumable system. Unlike traditional MIG guns that rely on set screws and manual measurements for liner installation, the AccuLock system features a front-loading liner that locks concentrically at both the front and back of the gun. This dual-locked design eliminates the gap between the liner and the contact tip, ensuring a smooth, uninterrupted path for the welding wire. For industrial operators, this means significantly less downtime caused by burnbacks, birdnests, and erratic arcs. The liner trimming process is error-proof, requiring no measuring, which simplifies training for new welders and guarantees a perfect fit every time a liner is replaced.

Beyond consumables, the MDX-250 is built for versatility. The internal cable construction features increased copper content, making this gun fully capable of handling Pulse Welding (GMAW-P) waveforms. This is critical for modern fabrication shops utilizing advanced processes on materials like stainless steel or thin-gauge aluminum where arc stability is paramount. The gun comes ready to feed .030 to .035 inch wire right out of the box, making it an immediate solution for general steel fabrication tasks. When precision, durability, and ease of maintenance are non-negotiable, the Miller MDX-250 is the professional's choice.

Additional Information
Packaging Description:1 Per Ea
Brand:Miller
Amps:250amp
Length :10 ft
Back End:Miller
Wire Size:0.030, 0.035
Cooling Method:Air Cooled
Duty Cycle:100% with CO2, 60% with Mixed Gas
Consumable Series:AccuLock MDX
Handle Type:Ergonomic with Rubber Overmolding
Cable Strain Relief:Rear Swivel
Process:Flux Cored (FCAW), MIG (GMAW), Pulsed MIG (GMAW-P)

INCLUDED

  • 1 x Miller MDX-250 MIG Welding Gun (10 ft)
  • 1 x AccuLock MDX Contact Tip .030 in
  • 1 x AccuLock MDX Contact Tip .035 in
  • 1 x AccuLock MDX Nozzle
  • 1 x AccuLock MDX Diffuser
  • 1 x Installed Liner (.030-.035 in)
  • 1 x Owner's Manual

APPLICATIONS

  • General Metal Fabrication
  • Maintenance and Repair Operations (MRO)
  • Automotive Body and Restoration
  • Farm and Ranch Welding
  • Structural Steel Fabrication
  • Light Industrial Manufacturing
  • Shipbuilding and Marine Repair

FAQ

The MDX-250 is compatible with Millermatic® 212 Auto-Set™, 252, and 255, as well as Multimatic® 200 and 255 welders. It serves as a direct replacement for the legacy Miller M-25 gun.

Yes, the gun comes ready to weld with .030-.035 inch wire. It includes AccuLock™ MDX contact tips, a nozzle, a diffuser, and a pre-installed liner.

The AccuLock liner loads from the front of the gun and locks at both the front and back. This ensures concentric alignment with the contact tip and eliminates the need for measuring when trimming the liner.

Yes, the MDX-250 features increased copper content in the cable, ensuring reliable performance with CV and pulse waveforms, provided the power source supports pulse welding.

The gun is rated at 100% duty cycle at 250 Amps when using CO2 shielding gas, and 60% duty cycle at 250 Amps when using mixed gases.

While the MDX-250 comes with AccuLock MDX consumables, it is compatible with AccuLock S consumables if you wish to standardize inventory across Bernard BTB or Clean Air guns.

The ball-and-socket rear swivel provides a freer range of motion for the cable, reducing the strain on the welder's wrist and minimizing fatigue during extended welding sessions.

To change wire sizes, you simply need to swap the contact tip and the liner to match your desired wire diameter (e.g., changing from .035 to .045).

CATALOGUE & SPEC SHEETS

Spec Sheet