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R415-116-25 - Replacement Tregaskiss Style Liner 415-116-25 for 0.045-0.052 Wire (25ft)

Packaging: 1 per each
$24.50/ea

In stock

SKU: GEN415-116-25 Categories: ,

OVERVIEW

Industrial Grade Replacement Liner for Tregaskiss Systems

The GEN415-116-25 is a premium aftermarket liner assembly designed to meet the rigorous demands of industrial welding environments. Engineered as a direct replacement for the Tregaskiss 415-116-25 part number, this liner is compatible with Tregaskiss Tough Gun robotic and semi-automatic MIG guns. It is specifically manufactured to accommodate wire diameters ranging from 0.045 inches to 0.052 inches, making it a versatile component for heavy fabrication shops utilizing standard structural steel wires.

Constructed from high-tensile carbon steel wound wire, this liner provides the necessary rigidity to prevent collapsing while maintaining enough flexibility to navigate the cable assembly without kinking. The internal surface is finished to minimize friction, which is critical for long-distance wire feeding applications. With a total length of 25 feet, this unit is particularly suited for extended cable packages often found in shipbuilding, large-scale structural steel erection, and automated welding cells where the feeder is positioned at a distance from the workpiece.

Proper liner maintenance is essential for minimizing downtime in production environments. A worn or clogged liner is a leading cause of erratic wire feeding, burn-backs, and premature contact tip failure. By integrating this high-quality replacement liner into your preventative maintenance schedule, you ensure consistent electrical conductivity and arc stability. The liner comes ready to install, requiring only standard trimming to match the specific length of your gun cable assembly.

Technical Specifications

  • Part Number Reference: 415-116-25
  • Wire Compatibility: 0.045" (1.2mm) to 0.052" (1.4mm)
  • Total Length: 25 Feet (7.6 Meters)
  • Material: Wound Steel Monocoil
  • Application: General purpose MIG/MAG welding
Additional Information
Packaging Description:1 per each
Item:Liner
Brand:Tregaskiss Style
Length :25 ft
Wire Size:0.045/0.052
Compatible Brand:Tregaskiss
Part Number Cross Reference:415-116-25
Material:Steel
Product Type:MIG Gun Liner

INCLUDED

  • 1 x 25ft Steel Liner Assembly (0.045" - 0.052")

APPLICATIONS

  • Heavy Equipment Manufacturing
  • Shipbuilding and Marine Fabrication
  • Structural Steel Fabrication
  • Automated and Robotic Welding Cells
  • General Industrial MRO

FAQ

This liner is designed for wire diameters of 0.045 inches and 0.052 inches.

No, this is a high-quality generic replacement compatible with Tregaskiss systems, referencing part number 415-116-25.

The liner is 25 feet long, making it suitable for extended length gun cables.

No, this is a steel wound liner. Aluminum wire typically requires a Teflon or polymer liner to prevent shaving and friction issues.

If you experience erratic wire feeding, birdnesting at the feeder, or if the wire is difficult to push through the cable by hand, it is likely time to replace the liner.

Lay the gun cable flat and straight. Insert the liner until it seats at the back. At the front, follow the manufacturer's guide for stick-out length (usually flush with the gas diffuser or sticking out slightly) and cut with sharp side cutters.

Yes, but you will have to trim off a significant amount of excess liner. It is generally better to buy the correct length (e.g., 15ft) to reduce waste, but this will work if trimmed properly.

Most Tregaskiss style liners come with the brass collet or stop attached at the back end to seat into the power pin.