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44215X - Bernard 44215X Aluminum MIG Liner 15ft 3/64-1/16

Packaging: 1 of each
$51.08/ea

Usually ships within 3-5 business days

SKU: GEN44215X Categories: ,

OVERVIEW

Genuine Bernard 44215X Aluminum Liner for Industrial MIG Systems

The Bernard 44215X Liner is a critical component for industrial welding operations utilizing aluminum wire. Designed specifically for Bernard MIG guns rated at 400 Amps, this liner ensures the consistent and reliable delivery of soft aluminum filler metals. Unlike standard steel liners, which can cause friction and shaving of aluminum wire, the 44215X features a specialized polymer construction (often referred to as Teflon or plastic) that significantly reduces drag. This low-friction environment is essential for maintaining a stable arc and preventing feed issues that lead to costly downtime.

This assembly comes in a standard 15-foot length, making it suitable for most standard MIG gun cables. It is designed to accommodate wire diameters ranging from 3/64 inch to 1/16 inch, covering the most common sizes used in heavy fabrication and manufacturing. For facilities using shorter gun cables, the liner can be easily trimmed to the precise length required during installation. Proper liner maintenance is vital for aluminum welding; a worn or clogged liner is a leading cause of erratic feeding and burnback. By choosing the genuine Bernard 44215X, you ensure compatibility with your Q-Gun, S-Gun, or T-Gun system and maintain the high-performance standards expected from Bernard equipment.

Industrial MRO managers and welding supervisors trust Bernard consumables for their durability and precision. This liner is part of the 44 Series, a standard in the industry for heavy-duty applications. Whether you are fabricating trailers, boat hulls, or structural aluminum components, ensuring your MIG guns are equipped with the correct polymer liner is the first step toward defect-free welds. The 44215X provides the smooth conduit necessary to push soft aluminum wire over distance without buckling, ensuring your production line keeps moving efficiently.

Additional Information
Packaging Description:1 of each, 1 per each
Item:Liner
Brand:Bernard Style, Bernard
Wire Type:Aluminum
Amps:400amp
Length :15 ft
Wire Size:1/16, 3/64
Material:Polymer / Teflon
Compatible Gun Series:BTB MIG Guns, Q-Gun, S-Gun, T-Gun
Liner Series:44 Series

INCLUDED

  • 1 x Bernard 44215X Aluminum Liner (15 ft)

APPLICATIONS

  • Aluminum MIG Welding
  • Marine and Shipbuilding
  • Automotive Aluminum Repair
  • Trailer Manufacturing
  • Sign Fabrication
  • General Aluminum Fabrication

FAQ

The Bernard 44215X is designed for aluminum wire diameters of 3/64 inch and 1/16 inch.

No, this polymer liner is specifically designed for soft wires like aluminum. Steel wire requires a steel wound liner and would quickly wear through this polymer material.

The liner is 15 feet long. It is designed to be trimmed to the correct length for your specific MIG gun cable.

It fits most standard Bernard MIG guns rated for 400 Amps, including the Q-Gun, S-Gun, T-Gun, and BTB series guns utilizing 44 series liners.

Aluminum wire is soft and easily shaved or buckled by the friction of a standard steel liner. This polymer liner reduces friction to prevent feeding issues and bird-nesting.

Remove the old liner, unroll the new 44215X, insert it into the gun cable from the back end, and trim any excess length at the front according to your gun's manual instructions.

Yes, this is a genuine Bernard replacement part, ensuring perfect fit and performance with your Bernard equipment.

Yes, consistent wire feeding is the best prevention for burnback. A fresh, low-friction liner ensures the wire speed remains constant, reducing the risk of the wire burning back to the tip.