0558102587 - ESAB Outlet Guide Tube for 3/64" (1.2mm) Aluminum Wire

Precision Wire Feeding Component

The ESAB Outlet Guide Tube (SKU: 0558102587) is a specialized replacement part designed for the wire drive assemblies of select ESAB wire feeders. Engineered with precise internal tolerances, this guide tube is specifically calibrated for handling 0.047-inch (1.2mm) aluminum welding wire. In a wire feeding system, the outlet guide tube bridges the gap between the drive rolls and the gun connector or liner, playing a pivotal role in directing the wire accurately into the welding torch.

Aluminum wire presents unique challenges in MIG welding due to its low column strength and tendency to buckle or "birdnest" when subjected to resistance. This guide tube addresses these issues by providing a smooth, low-friction path that supports the wire immediately after it leaves the drive rolls. By maintaining strict alignment, it prevents the wire from wandering or shaving against the feeder housing, which can lead to liner clogging and erratic feeding performance.

This component is compatible with a range of ESAB heavy-duty industrial feeders, including the Origo Feed, Aristo Feed, and Warrior Feed series. It is an essential maintenance item for fabricators switching between steel and aluminum applications, as using a guide tube designed for steel (which often has a larger ID) with aluminum wire can result in significant feeding failures. Proper installation of this guide tube ensures the integrity of the wire feed system and prolongs the life of downstream consumables.