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2075261 - ESAB Serrated Drive Roll .052-5/64 for MigMaster and MobileMaster

Packaging: pack of 1
$311.58/EA

Usually ships within 3-5 business days

SKU: ESB2075261 Categories: ,

OVERVIEW

Precision Wire Feeding for Industrial Applications

The ESAB 2075261 Feed Roll is a critical component designed to enhance the performance of your ESAB wire feeding systems. Engineered specifically for heavy-duty welding applications, this drive roll features a serrated groove configuration tailored for use with 0.052-inch to 5/64-inch (approx. 1.4mm to 2.0mm) welding wires. Unlike smooth V-groove rolls used for solid wires, the serrated texture of this roll bites into the surface of flux-cored (FCAW) and metal-cored (MCAW) wires, providing the positive traction necessary to push softer, tubular wires through the liner and gun cable without crushing or deforming them.

Consistent wire feeding is the backbone of high-quality automated and semi-automated welding. Slippage at the drive rolls can lead to arc instability, burn-backs, and irregular bead profiles, all of which compromise structural integrity and increase rework costs. The ESAB 2075261 addresses these challenges by ensuring a steady, uninterrupted wire speed, even when the torch cable is bent or long. This specific roll is compatible with a range of legacy and current ESAB 2-roll feeder systems, including the popular MigMaster 250/251/300i series, MobileMaster, and select Aristo feeders.

Manufactured from high-grade hardened steel, this feed roll offers exceptional wear resistance, maintaining its grip profile over extended periods of heavy use. For industrial MRO professionals and welding engineers, ensuring that your equipment is fitted with the correct drive roll geometry is a simple yet effective way to optimize process reliability. Whether you are fabricating structural steel, heavy machinery, or performing on-site repairs, the ESAB 2075261 ensures your wire delivery system operates at peak efficiency.

Technical Compatibility

This roll is designed for the "2-roll" configuration found in many medium-to-heavy duty ESAB machines. It is essential to verify your feeder model to ensure proper fitment. The dual-size designation (.052-5/64) indicates versatility for common heavy-deposition wire sizes used in structural fabrication.

Additional Information
Packaging Description:1 Per Ea, pack of 1
Brand:Esab
Wire Type:Flux Core or Metal Core
Wire Size:0.052-5/64
2 or 4 roll:2 roll
Fits Which Model:Dip Pak 250 Mig 2E Mig 4HD MigMaster® 250/251/300i MobileMaster 2 And Aristo® Wire Feeders
Drive Roll Type:Serrated
Compatible Wire Diameter:0.052", 5/64"
Application:Heavy Fabrication, Structural Steel

INCLUDED

  • 1 x Serrated Feed Roll (0.052-5/64 in.)
  • Installation Instructions

APPLICATIONS

  • Structural Steel Fabrication
  • Heavy Equipment Manufacturing
  • Shipbuilding and Marine Repair
  • General Industrial Fabrication
  • Flux-Cored Arc Welding (FCAW)
  • Metal-Cored Arc Welding (MCAW)

FAQ

This serrated feed roll is designed for tubular wires, specifically Flux-Cored (FCAW) and Metal-Cored (MCAW) wires, which require extra grip without excessive crushing force.

It is compatible with wire diameters of 0.052 inches and 5/64 inches (approximately 1.4mm to 2.0mm).

It is not recommended. Serrated rolls can mar the surface of solid wire, leading to accelerated liner wear and potential contact tip issues. Use V-groove smooth rolls for solid wire.

This roll fits various ESAB 2-roll systems, including the MigMaster 250/251/300i, MobileMaster 2, Dip Pak 250, and select Aristo wire feeders.

Serrated rolls provide positive traction for softer cored wires, preventing slippage without needing high tension that could deform the wire.

This SKU typically refers to a single feed roll unit. Check your machine's manual to see if you need one or two driven rolls.

Replace rolls when the serrations become dull or worn smooth, causing wire slippage even with correct tension settings.