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15L853 - Walter Flexcut Mill Scale 5-Inch Flexible Grinding Wheel Grit 36

Packaging: 25 per each
$16.10/ea

Package Price:

$402.50/25 per each

Usually ships within 3-5 business days

SKU: 15L853 Categories: ,

OVERVIEW

Advanced Mill Scale Removal with Walter Flexcut

The Walter Flexcut Mill Scale Blending Disc (15L853) represents a significant leap forward in abrasive technology, specifically targeted at the removal of mill scale from hot-rolled steel. Mill scale, the hard, blue-black iron oxide layer that forms on steel during the hot rolling process, is notoriously difficult to remove. Traditional grinding wheels often glaze over or clog, leading to excessive heat buildup and frequent wheel changes. The Flexcut Mill Scale disc solves this problem with its innovative Diamond-Cut pattern and open structure, which ensures the wheel remains free of debris and cuts aggressively throughout its lifespan.

This 5-inch, 36-grit flexible grinding wheel is not limited to just carbon steel; it is highly effective on stainless steel and aluminum as well. The specialized formulation prevents the disc from loading, even when working with soft, non-ferrous metals that typically gum up standard abrasives. This "cool grinding" capability is crucial for preventing heat discoloration and warping on thinner materials, ensuring the integrity of the workpiece is maintained.

Productivity is a key focus of the Flexcut design. By combining the aggressiveness of a grinding wheel with the finishing capabilities of a blending disc, it acts as a one-step solution. Operators can remove heavy scale or rust and achieve a paint-ready or weld-ready surface without switching tools. The flexibility of the disc allows it to conform to curved surfaces, such as pipes and tank shells, providing a uniform finish that rigid wheels cannot match. Sold in packs of 25, these discs are an essential addition to any fabrication shop dealing with structural steel, tank manufacturing, or general metal maintenance.

Key Benefits for Industrial Users:

  • Non-Loading: Resists clogging on aluminum and mill scale.
  • Cool Operation: Reduces heat input to prevent distortion.
  • Versatility: Effective on steel, stainless, and non-ferrous metals.
  • Efficiency: Removes material and finishes in a single pass.
Additional Information
Packaging Description:25 per each, 25 per each (25-per-each)
Diameter (in):5" (5)
Grit:36 (36)
Brand:Walter (walter)
Used to Grind:Steel or Stainless or Aluminum (steel-or-stainless-or-aluminum)
Application Material:Aluminum, Non-Ferrous Metals, Stainless Steel, Steel
Disc Type:Blending Disc, Flexible Grinding Wheel
Pattern:Diamond-Cut
Function:Blending, Grinding, Mill Scale Removal

INCLUDED

  • 25 x Walter Flexcut Mill Scale Blending Discs (5" Diameter, 36 Grit)

APPLICATIONS

  • Removing mill scale from hot-rolled steel plates and beams
  • Grinding and blending welds on curved surfaces like pipes and tanks
  • Surface preparation on aluminum without clogging or loading
  • Cleaning rusted steel prior to painting or coating
  • Finishing stainless steel surfaces to a uniform appearance
  • General fabrication and maintenance in mixed-metal environments

FAQ

It is specifically designed to remove hard mill scale from hot-rolled steel without glazing or clogging, leaving a clean surface.

Yes, the Diamond-Cut pattern and open structure prevent clogging, making it excellent for grinding aluminum and other non-ferrous metals.

Flexcut discs are flexible grinding wheels. While many have built-in backing, you should check your specific grinder's mounting requirements. Typically, they mount similarly to standard depressed center wheels but offer flexibility.

This disc is a coarse 36 grit, ideal for rapid material removal while still leaving a paint-ready finish.

The Walter 15L853 is sold in packages of 25 discs.

Yes, it is formulated to be iron-free and cool-cutting, making it safe for use on stainless steel without causing contamination or heat discoloration.

The pattern creates voids that allow swarf and debris to escape, keeping the grinding surface cool and preventing the wheel from loading up.

Absolutely. The 'Flexcut' name refers to its flexibility, allowing it to conform to curved surfaces like pipes for a smooth, even blend.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet