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48H562 - Surfox Replacement Yellow Cable Lead

Packaging: 1 per each
$3.38/ea

Usually ships within 3-5 business days

SKU: 48H562 Categories: ,

OVERVIEW

Genuine Replacement Lead for Surfox Systems

The Walter 48H562 Lead Wire (Yellow) is a critical replacement component designed specifically for the Walter Surfox series of electrochemical weld cleaning machines. Engineered to meet the rigorous demands of industrial metal finishing, this lead wire ensures consistent electrical transmission from the power unit to the applicator wand or ground, depending on your specific machine configuration. Maintaining the integrity of your cables is essential for the safe and effective removal of heat tint and discoloration from stainless steel welds.

Constructed with a durable, chemical-resistant outer jacket, this cable is built to withstand the harsh environment of electrochemical cleaning, where exposure to acidic electrolytes (such as Surfox-T or Surfox-G) is common. Standard cables can degrade quickly under these conditions, leading to short circuits or loss of power. The 48H562 utilizes high-quality insulation materials that resist chemical attack, prolonging the service life of the accessory and ensuring operator safety.

This assembly features robust connectors designed for a secure fit with Surfox 104, 204, 205, 304, and 305 units. The strain relief at the connection points minimizes the risk of internal wire breakage caused by bending and pulling during daily operation. The high-visibility yellow color not only aids in quick identification of the cable type but also improves safety on the shop floor by making the line more visible to operators and passersby.

Technical Compatibility

This lead wire is engineered as a direct OEM replacement, guaranteeing that electrical specifications—such as resistance and ampacity—match the output of your Surfox machine perfectly. Using non-OEM cables can result in poor cleaning performance, overheating, or damage to the machine's internal inverter. Trust genuine Walter parts to maintain the warranty and performance standards of your equipment.

Additional Information
Packaging Description:1 per each
Color:Yellow
Compatible Brand/Model:Walter Surfox 104, Walter Surfox 204, Walter Surfox 205, Walter Surfox 304, Walter Surfox 305
Product Type:Replacement Lead Wire
Application:Electrochemical Weld Cleaning

INCLUDED

  • 1 x Yellow Lead Wire Assembly (48H562)

APPLICATIONS

  • Replacement of damaged or worn lead wires on Surfox machines.
  • Connecting the Surfox power unit to the cleaning wand or ground clamp.
  • Electrochemical weld cleaning and passivation of stainless steel.
  • Industrial metal fabrication and finishing shops.

FAQ

The 48H562 lead wire is compatible with Walter Surfox 104, 204, 205, 304, and 305 electrochemical weld cleaning systems.

This part is typically used as the lead wire connecting the machine to the wand or electrode holder, but please verify your specific machine's color coding in the manual, as Walter uses yellow and black leads for different poles depending on the model generation.

Yes, the cable jacket is specifically designed to be chemically resistant to the acidic electrolytes used in the Surfox process.

You should replace the lead wire if the insulation is cracked, the copper is exposed, or if you are experiencing intermittent power loss during cleaning. Damaged cables are a safety hazard.

No, this SKU is for the lead wire assembly only. The wand handle and brushes are sold separately.

This is the standard length replacement cable provided by Walter for the Surfox units, designed to match the original reach of the machine.

It is designed specifically for Walter Surfox connectors. While it might physically fit some other industrial plugs, it is recommended only for Surfox units to ensure safety and warranty compliance.