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48H516 - Walter Surfox Replacement Wand Cable Blue

Packaging: 1 per each
$3.22/ea

Usually ships within 3-5 business days

SKU: 48H516 Categories: ,

OVERVIEW

Technical Overview of the Walter 48H516 Surfox Lead Wire

The Walter 48H516 is a specialized replacement lead wire engineered specifically for the SURFOX series of electrochemical weld cleaning systems. In the realm of electrochemical passivation and cleaning, the integrity of the electrical connection between the power source and the applicator wand is critical. This lead wire is designed to carry the specific low-voltage, variable-amperage current required to facilitate the removal of heat tint and the passivation of stainless steel surfaces without overheating or voltage drop.

One of the primary technical challenges in electrochemical weld cleaning is the operating environment. The cables are constantly exposed to acidic electrolytes (such as phosphoric acid-based solutions) used in the cleaning process. The 48H516 features a chemically resistant outer jacket, colored blue for identification, which protects the internal copper conductors from corrosion and chemical attack. Standard cables would degrade rapidly in this environment, leading to shorts, open circuits, or safety hazards. This OEM component ensures that the insulation dielectric strength remains intact even after prolonged exposure to Surfox electrolytes.

Furthermore, the cable is engineered for mechanical durability. Industrial environments subject equipment to dragging, twisting, and abrasion. The strain relief and connector terminations on the 48H516 are manufactured to withstand the repetitive motion of the operator, ensuring that the connection points do not fray or disconnect internally. Using genuine Walter replacement parts like the 48H516 is essential for maintaining the UL/CSA compliance of the Surfox unit and ensuring that the self-regulating current features of the machine function correctly.

Key Technical Specifications:

  • Conductivity: Optimized for electrochemical cleaning currents.
  • Insulation: Acid-resistant polymer jacket.
  • Connector Type: Proprietary Surfox system connectors.
  • Compatibility: Fits standard Surfox wand assemblies.
Additional Information
Packaging Description:1 per each
Product Type:Replacement Lead Wire
Color:Blue
Compatible System:SURFOX Electrochemical Weld Cleaning Systems
Application:Wand Connection

INCLUDED

  • 1 x Blue Lead Wire for Surfox Systems

APPLICATIONS

  • Connecting the cleaning wand to Surfox power units
  • Replacement of damaged or frayed wand cables
  • Electrochemical weld cleaning and passivation
  • Stainless steel finishing operations

FAQ

The 48H516 is designed for Walter Surface Technologies' SURFOX electrochemical weld cleaning systems. Please check your specific machine manual to confirm part number compatibility, but it generally fits the standard wand connections for the Surfox line.

This is typically the lead wire that connects to the cleaning wand (applicator), not the ground clamp. The ground cable is usually a separate part number.

The blue color serves as branding for Walter's Surfox line and helps distinguish the wand cable from the ground cable (often black) and other power cords in the shop environment.

It is not recommended. The 48H516 features specialized insulation designed to resist the acidic electrolytes used in the Surfox process. Standard wire insulation may degrade, causing safety hazards or equipment failure.

Inspect the cable for cuts, exposed copper, or brittle insulation. If the wand power cuts in and out while moving the cable, or if the cable feels excessively hot during use, it likely has internal damage and should be replaced.

No, this SKU is typically for the lead wire (cable) only. The wand handle, inserts, and pads are sold separately.

Yes, the outer jacket is specifically formulated to resist the phosphoric acid-based electrolytes used in the Surfox cleaning process.

The length is the standard OEM specification for the Surfox unit to ensure proper resistance and reach. It is designed to match the original cable supplied with the machine.