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48M489 - Walter Surfox Replacement Ground Lead Assembly 54-B-052

Packaging: 1 per each
$2.52/ea

Usually ships within 3-5 business days

SKU: 48M489 Categories: ,

OVERVIEW

Optimize Your Surfox Performance with Genuine Grounding Accessories

The Walter Surface Technologies Ground Clamp with Cable (54-B-052) is a critical component for the operation of Surfox electrochemical weld cleaning systems. In the electrochemical cleaning process, the completion of the electrical circuit is paramount; the current must flow from the machine, through the wand and electrolyte, into the workpiece, and back to the unit via the ground. A compromised or high-resistance ground connection can lead to inconsistent cleaning results, slower processing times, and even potential micro-arcing that could damage the stainless steel surface.

Designed to meet the specific electrical parameters of the Surfox series (including Surfox 104, 204, 205, 304, 305, and Mini), this cable assembly features high-quality copper stranding for maximum conductivity and minimal heat generation. The heavy-duty insulation jacket is formulated to resist the harsh environment of metal fabrication shops, offering protection against cuts, abrasion, and incidental contact with acidic cleaning electrolytes.

The clamp itself is engineered with a strong spring mechanism and wide contact jaws to bite through minor surface contaminants and establish a solid electrical connection on various workpiece geometries, from sheet metal to tubular structures. By ensuring a low-impedance return path for the current, this ground lead facilitates the efficient removal of heat tint and the restoration of the passive chromium oxide layer on stainless steel welds.

Whether replacing a damaged cable or keeping a spare on hand to prevent downtime, the Walter 54-B-052 is the OEM solution for maintaining the integrity and safety of your electrochemical cleaning operations.

Additional Information
Packaging Description:1 per each
Brand:Walter Surface Technologies
Product Type:Ground Clamp with Cable
For Use With:Surfox Weld Cleaning Systems
Compatible Models:Surfox 104, SURFOX 204, SURFOX 205, SURFOX 304, SURFOX 305, SURFOX MINI
Component Type:Replacement Lead Assembly
Application:Electrochemical Weld Cleaning, Passivation

INCLUDED

  • 1x Ground Clamp with Cable Assembly
  • 1x Machine Connector (Attached)

APPLICATIONS

  • Grounding stainless steel workpieces for electrochemical cleaning
  • Completing the electrical circuit for Surfox passivation systems
  • Replacing worn or damaged ground leads on Surfox 104/204/304/Mini units
  • Ensuring consistent current flow for TIG and MIG weld cleaning

FAQ

This ground clamp and cable assembly is designed for use with the Surfox 104, 204, 205, 304, 305, and Surfox Mini weld cleaning systems.

Electrochemical cleaning requires a stable low-voltage circuit. A dedicated ground clamp ensures consistent current flow, preventing arcing that could damage the stainless steel surface.

Yes, the assembly comes complete with the cable, the ground clamp on one end, and the machine connector on the other.

It is recommended to use the genuine Walter part because the connector is specific to the Surfox machine ports and the cable is rated for the specific amperage and chemical environment of the process.

If you notice fraying insulation, exposed copper, a weak clamp spring, or if the machine power cuts out intermittently while cleaning, you should replace the ground lead.

Yes, the cable insulation is designed to withstand incidental contact with Surfox electrolytes and neutralizing fluids found in the work area.