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48H457 - Walter SURFOX Replacement Ground Clamp and Cable Assembly

Packaging: 1 per each
$1.24/ea

Usually ships within 3-5 business days

SKU: 48H457 Categories: ,

OVERVIEW

Genuine Walter 48H457 Ground Clamp for SURFOX Systems

The Walter Surface Technologies 48H457 Ground Clamp is a critical accessory designed specifically for the SURFOX line of electrochemical weld cleaning systems. In the precise world of stainless steel passivation and weld cleaning, maintaining a solid electrical circuit is paramount. This ground clamp assembly serves as the return path for the electrical current used during the electrochemical process, ensuring that the cleaning electrolyte and pads function correctly to remove heat tint and contaminants.

Engineered to meet the rigorous standards of Walter Surface Technologies, this clamp features a heavy-duty spring mechanism that bites firmly into the workpiece, establishing a low-resistance connection essential for consistent cleaning results. A poor ground connection can lead to arcing, inconsistent cleaning, or even damage to the workpiece surface. By using the genuine 48H457 replacement, operators ensure that their SURFOX 205 (and compatible units) operates within its specified electrical parameters.

The assembly includes a high-quality, flexible cable that withstands the rigors of daily industrial use. The insulation is designed to resist cuts, abrasion, and incidental contact with workshop chemicals, although direct exposure to acidic electrolytes should always be minimized. The connector end is pre-fitted to mate perfectly with the output socket of SURFOX machines, allowing for immediate plug-and-play installation. Whether replacing a damaged clamp or keeping a spare on hand to prevent downtime, the 48H457 is an essential component for any metal fabrication shop utilizing Walter's advanced cleaning technology.

Key Technical Benefits:

  • Optimized Conductivity: Designed to handle the specific amperage and voltage output of SURFOX units without overheating.
  • Secure Grip: Strong jaw pressure prevents the clamp from slipping during operation, maintaining the circuit even when the cable is moved.
  • Durability: Built with industrial-grade materials to survive the harsh environment of metal finishing and fabrication.
Additional Information
Packaging Description:1 per each
Compatible Brand/Model:Surfox 205, Walter Surfox Systems
Product Type:Ground Clamp
Applications:Electrochemical Weld Cleaning, Passivation

INCLUDED

  • 1 x Ground Clamp with Cable
  • 1 x Connector (Attached)

APPLICATIONS

  • Electrochemical weld cleaning on stainless steel
  • Passivation of TIG and MIG welds
  • Grounding workpieces for SURFOX 205 operations
  • Metal fabrication and finishing shops
  • Maintenance and repair of food grade stainless equipment

FAQ

The 48H457 is primarily designed for the Walter SURFOX 205 electrochemical cleaning system, but it may fit other models in the SURFOX line that use the same connector style. Check your machine's manual to confirm.

Yes, the 48H457 is a complete assembly that includes the ground clamp, the cable, and the machine-side connector.

Electrochemical cleaning requires a completed electrical circuit to facilitate the chemical reaction. A dedicated, high-quality ground clamp ensures consistent current flow for even cleaning and passivation.

While physically possible if connectors match, it is recommended to use the genuine Walter part. Welding clamps are often bulkier and may not have the correct connector for the SURFOX unit, potentially leading to poor connections or port damage.

The cable is designed to standard Walter specifications for the SURFOX 205, typically providing ample length (approx. 10-13 feet) for bench and shop work.

Keep the contact jaws clean and free of electrolyte residue or oxidation. Periodically check the cable insulation for cuts and ensure the connection to the machine is tight.

The clamp is an accessory for the SURFOX machine which may run on 110V or 220V input power. The clamp itself handles the low-voltage DC output used for cleaning, not the mains voltage directly.

A loose ground can cause arcing at the clamp site (damaging the workpiece), intermittent cleaning power at the wand, and potential overheating of the cable.

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