Skip to Main Content

48H497 - Walter Replacement Carbon Brush Set - 120V (Pair)

Packaging: 1 per each
$19.46/ea

Usually ships within 3-5 business days

SKU: 48H497 Categories: ,

OVERVIEW

Maintain Peak Motor Efficiency with Genuine Walter Components

The Walter 48H497 Carbon Brush Set is a critical maintenance component designed for specific 120V Walter Surface Technologies power tools. Carbon brushes are the vital link in a universal motor, conducting current between stationary wires and the rotating armature. Over time, friction and electrical erosion wear these components down, leading to poor performance, sparking, or complete motor failure. This set provides a direct OEM replacement, ensuring that the material composition matches the specific requirements of Walter's high-performance motors.

Using the correct carbon grade is essential for the longevity of the tool's commutator. These brushes are engineered to provide stable electrical contact while minimizing friction and heat generation. They are rated for 120V operation and come as a pair, allowing technicians to replace both brushes simultaneously—a standard best practice to ensure balanced motor performance and even wear rates. Regular inspection and timely replacement of carbon brushes prevent damage to the armature, significantly extending the service life of your industrial equipment.

Technical Specifications & Compatibility

This kit includes two brushes, sufficient for one tool. They are pre-assembled with the necessary shunt wires and terminals for immediate installation. The 48H497 is designed to fit specific models within the Walter lineup; always verify the part number against your tool's exploded view diagram or service manual before installation to ensure compatibility.

Additional Information
Packaging Description:1 per each, 2pc per pk
Voltage:120V
Component Type:Carbon Brush
Pack Quantity:2
Compatible Brand:Walter Surface Technologies

INCLUDED

  • 2 x Carbon Brushes (120V)
  • Installation Springs/Leads (pre-attached)

APPLICATIONS

  • Replacement of worn carbon brushes in Walter 120V power tools.
  • Restoring power to tools experiencing intermittent motor failure.
  • Routine maintenance for high-usage grinders and finishing tools.
  • Fixing excessive sparking inside the motor housing.

FAQ

Common signs include intermittent motor operation, loss of power under load, excessive sparking visible through the vents, or the tool simply refusing to start. Some brushes also have wear indicator lines.

This product (48H497) is a set containing two (2) carbon brushes, which is enough to replace the brushes in one standard power tool.

No, carbon brushes are specific to the motor design. You must check your tool's model number and parts diagram to confirm that part number 48H497 is the correct specification.

Replacing only one brush can lead to uneven electrical resistance and wear, potentially damaging the commutator. Always replace them in pairs for balanced performance.

These brushes are specified for 120V tools. Using them in tools with different voltage ratings or motor configurations is not recommended.

Most Walter brush sets come with the necessary spring or lead attached if the design requires it. Refer to the product image or specific tool manual for the exact assembly configuration.

Yes. If brushes wear down completely, the metal spring or holder can contact the commutator, causing severe damage that may require replacing the entire armature or tool.