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48J746 - Walter Surfox Replacement Ground Clamp

Packaging: 1 per each
$1.42/ea

Usually ships within 3-5 business days

SKU: 48J746 Categories: ,

OVERVIEW

Optimized Grounding for Electrochemical Cleaning

The Walter Surface Technologies 48-J-746 Cable Clamp is a specialized ground clamp engineered specifically for the Surfox line of electrochemical weld cleaning systems. In the electrochemical cleaning process, establishing a solid, low-resistance electrical connection to the workpiece is paramount. This clamp completes the circuit, allowing the cleaning electrolyte and current to effectively remove heat tint, discoloration, and impurities from stainless steel welds while simultaneously promoting passivation.

Unlike standard welding ground clamps which are designed for high amperage thermal arcs, the Surfox ground clamp is optimized for the specific voltage and current characteristics of the Surfox cleaning units. It features contact points that ensure consistent energy flow, which is critical for achieving a uniform finish without burn marks or pitting. The clamp is built to resist the corrosive nature of the industrial environment, although care should be taken to keep the contact points clean from electrolyte residue to maintain peak performance.

This component is an essential accessory for maintaining the efficiency of your Surfox 104, 205, 305, or Mini system. A compromised ground connection can lead to slow cleaning speeds, sparking, and uneven passivation results. By utilizing the genuine Walter 48-J-746 clamp, operators ensure that their equipment functions within manufacturer specifications, delivering the high-quality, corrosion-resistant finish that Walter Surfox systems are known for.

Technical Compatibility

This clamp is designed to integrate seamlessly with the cable assemblies of standard Surfox machines. Its jaw opening and spring tension are calibrated to grip typical stainless steel sheet metal, tubing, and structural profiles securely without causing surface damage, while still biting through minor surface contaminants to establish electrical continuity.

Additional Information
Packaging Description:1 per each
Product Type:Ground Clamp
Compatible Brand/Model:Walter Surfox Systems
Applications:Electrochemical Weld Cleaning, Stainless Steel Passivation
Material:Heavy-Duty Conductive Alloy

INCLUDED

  • 1 x Walter Surfox Ground Clamp (48-J-746)

APPLICATIONS

  • Grounding stainless steel workpieces during electrochemical cleaning
  • Completing the circuit for Surfox passivation processes
  • Use with Surfox 104, 205, 305, and Mini systems
  • Fabrication of food and beverage equipment
  • Pharmaceutical and chemical tank manufacturing
  • Architectural stainless steel finishing

FAQ

The 48-J-746 is designed for use with Walter Surface Technologies Surfox electrochemical weld cleaning systems, including the Surfox 104, 205, 305, and Mini.

Electrochemical cleaning requires a consistent electrical circuit to remove heat tint and passivate the metal. This clamp ensures the necessary conductivity and is built to handle the specific requirements of the Surfox process.

This SKU (48J746) typically refers to the clamp itself. Please check if your existing cable lead is in good condition or if a full assembly is required.

If you experience frequent arcing (sparking) at the clamp connection, notice a loss of spring tension, or if the contact pads are heavily corroded and cannot be cleaned, it is time to replace the clamp.

While a standard welding clamp might physically connect, the Surfox clamp is designed for the specific ergonomics and electrical parameters of the cleaning units. It is recommended to use the genuine part for best results.

Yes, the handles are insulated to protect the operator and prevent accidental electrical contact with other surfaces.

It is made of a durable, conductive metal alloy suitable for industrial use, with insulated covers on the handles.

Indirectly, yes. Proper passivation requires the correct electrical current density. A good ground connection provided by this clamp ensures the machine delivers the right current for effective passivation.